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About company BREITNER in English

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BREITNER Abfuellanlagen GmbH was founded in 1961 in Germany. Being privately owned and innovative, BREITNER Abfuellanlagen GmbH became a leader in its area and a marked expert in manufacturing filling and capping machines within the course of just a few years. The first filling and capping machines were a huge contrast to what we have now - fully automatic solutions, electronic control of all operations, accuracy to meet the highest modern requirements.
BREITNER Abfuellanlagen GmbH creates business advantages for its customers by delivering innovative equipment which enables significant advancement packaging of the food, chemical, cosmetic products. BREITNER Abfuellanlagen GmbH activity developed out of an increasing base of satisfied customers and growing demand on the European market. BREITNER's profile is manufacturing filling machines, capping machines, labelling machines, bottle unscrumblers, caps feeding devices, additional equipment for the filling lines, for example, foil sealing machines. The product range includes Filling Machines for Hazardous, Flammable or Explosive Solvents and Alcohols.
BREITNER's focus is on customer satisfaction. This is why BREITNER Abfuellanlagen GmbH maintained service support center. Our way of doing business is to improve customer support through better knowledge of customers’ needs.
BREITNER pays a lot of attention to spare parts supply. Spare and wear parts can be ordered from our office at any time. Our customers always receive a personal service, especially when spare parts are needed straight away. Our highly qualified specialists provide complete compliance with equipment documentation as well as take customer-specific needs into account.
BREITNER Abfuellanlagen GmbH is staffed with a strong team of highly qualified engineers and specialists. BREITNER Abfuellanlagen GmbH provides installation, start-up and after sales service for the equipment supplied. Starting with the installation and start up to the training of operators and maintenance personnel, we will assure that the equipment supplied by BREITNER Abfuellanlagen GmbH is running efficiently. Our specialists are trained regularly at our partners facilities which are ideally designed for uninterrupted intensive training.
We strive to be an educational resource for our customers. Application-oriented knowledge and skills help our sales persons to assure that the equipment complies with the customers’ specification and required standards.  
Efficient and flexible BREITNER filling machines
The physical demands on modern filling machines are enormous.
The variety of packaging and products sold by the trade chains leads to the need to change from one product to the other quickly, if possible, without the need for any size parts. It must be possible to use the packaging machines for a wide range of products with a minimum of maintenance. In addition, the machines must be easy to clean.
To meet the needs of our customers, these requirements have always been the basis and focus in the development of the BREITNER filling machine series.
Most of the BREITNER filling machines are equipped with inovative flow meter technology and can almost be used universally. This applies to the container sizes and shapes to be processed and also to the variety of liquids to be filled.
Intermittent motion BREITNER linear filling machines with an output of up to 120 containers/minute and container sizes from 20 ml to 25 liters.
Intermittent motion, double track BREITNER linear filling machines with an output of up to 200 containers/minute and container sizes from 20 ml to 5 liters.
Linear filling machines with flow meters
- No size parts
- Changeover by selecting the required size from the machine memory (up to 200 sizes)
- Size-specific parameters can be optimized without any interruption of the operation
- Very high flexibility also regarding future products and shapes of containers
- Flexible rinsing programs for automatic cleaning and sterilization
- The rinsing program can be extended up to a fully-automatic CIP-/SIP program
- Perfect under level filling by means of a filling pipe movement, driven by a servo motor (saved with respective size)
- Easy, dialog-based panel interface
- The machines are almost maintenance, wear and tear free
- Wide range of different sizes (e.g. from 100 ml bottle to 5 l canister without any size parts)
- Trouble-free filling of abrasive media
- Clean room technology machines
- Sterile and aseptic equipment
- Hot filling
- Special models
- Ex-proof execution in accordance with ATEX 95 (only MDL)
- More than one product on a machine simultaneously (multi-color filling)
Double track linear filling machine with flow meters, system TWIN, type TIDL, TMDL
High output, flexibility.
A clearly arranged design, no need for size parts, flexibility regarding the volume, flexibility for processing various bottles, quick and easy cleaning; those are the advantages of linear filling machines. The advantage of the rotary filling machine is its high output. BREITNER has combined the flexibility of linear filling machines with the high output of a rotary filling machine.
Number of filling positions: 12-28, inductive or mass flow meters
Filling range: 15ml - 2 L
Output: up to 15.000 cont/h
Rotary filling machine with flow meters, type IDR, MDR
Rotary filling machines manufactured by BREITNER are particularly suitable for companies requiring large numbers of containers quickly.
Continuous motion BREITNER rotary filling machines with an output of up to 280 containers/minute and container sizes from 20 ml to 2 liters.
Continuous motion BREITNER rotary monoblock filling and closing machines with an output of up to 280 containers/minute and container sizes from 20 ml to 2 liters.
Number of filling positions: 12, 16, 24 or 30 inductive or mass flow meters
Filling range: 20ml bis 2l
Output: up to 18.000 cont/h
- Simple cleaning
- Flexible rinsing programs for automatic cleaning and sterilization
- The rinsing program can be extended up to a fully-automatic CIP-/SIP program
- Easy, dialog-based operation
- The machines are almost maintenance and wear and tear free
- Under level filling via a mechanical cam
- Hot filling
- Special models
BREITNER rotary filling machines are available as monobloc machines in combination with all BREITNER rotary closing machines. Advantages of the monoblock system:
- Little space required
- High output
- No spilling of product between filling and closing machine
Linear filling machine as piston dosing machine, type KDS
The BREITNER piston dosing machine KDS is particularly suitable for filling highly viscous products such as honey, jam or hazelnut spread. Any other products can of course also be processed on this machine.
Number of filling positions: 4-8,
Filling range: 50ml bis 1 L (higher volumes with multiple stroke)
Output: up to 7.200 cont/h
Advantages:
- No size parts
- Changeover by selecting the required size from the main memory (up to 200 sizes)
- Size-specific parameters can be optimized without any production interruption
- Very high flexibility also regarding future products and shapes
- Flexible rinsing programs for automatic cleaning and sterilization
- In connection with special dosing units, the rinsing program can be extended up to a fully-automatic CIP-/SIP program
- Perfect under level filling by means of a filling pipe movement, driven by a servo motor (saved with respective size)
- Can be supplied with closeable filling pipes or thread cutter
- Easy, dialog-based operation
- Hot filling
- Special models
BREITNER offers intelligent and versatile capping and closing machines' concepts. The multitude and requirements of modern packaging make highest demands regarding the versatility and flexibility of modern closing machines.
Whether processing plastic bottles, glass containers, pots or canisters in various shapes or closures such as screw-caps, spray pumps, hinge closures or soap dispensers - BREITNER always offers a tailor-made solution for your packaging needs.
We focus on quick product changeovers, large ranges of application and a minimum amount of maintenance together with a low wear operation.
Closing / capping machines with star wheel, type VS
Intermittent motion closing / capping  machines for outputs up to 60 containers/minute. For closing all sorts of bottles, glass containers, canisters with screw-caps and press-on caps.
Container sizes: 20 ml to 15 liters
Output: up to 60 cont/min
Capping spindle: mechanical friction clutch
Options: Permanent magnet hysteresis clutch
Capping spindle with servo motor
Star wheel driven by servo motor
Stopper station, fitment station
Checking stations, reject discharge
Pilver proof, twist off
Gas-flushing
Ex protection in accordance with ATEX
Accessories: conveyor belts, sorters, elevators, equipment for transport shapes
•Robust and compact design, low wear
•Simple and quick size change (hardly any tools needed)
•Pick and place system for the closures
•Large number of options
•Spindle torque can be set
With servo spindle:
•Torque electronically controlled
•Exact screwing on of oval and shaped closures
•Positioning of unsymmetrical screw-caps and press-on caps (e.g. hinged closures)
•Check of torque and angle of tilt possible
Closing machine with star wheel
Servo closing machine with star wheel
Closing / capping operation at conveyor belt
Linear servo closing / capping machine
Rotary closing / capping  machine with torque clutch
Rotary closing / capping  machine with servo-controlled capping spindles
VS
Intermittent motion BREITNER linear closing / capping  machines for
outputs up to 60 containers/minute,
container sizes from 20 ml to 15 liters,
screw-caps and press-on caps  
VSB
Intermittent motion BREITNER linear closing / capping  machines for
outputs up to 30 containers/minute,
container sizes from 500 ml to 40 liters,
screw-caps and press-on caps
SRT
Continuous motion BREITNER rotary closing / capping  machines
for outputs up to 180 containers/minute,
container sizes from 20 ml to 2 liters,
screw-caps, press-on caps, dispenser pumps,
spray pumps and trigger pumps
DVM
 
Continuous motion BREITNER linear closing / capping  machines
for outputs up to 200 containers/minute,
container sizes from 50 ml to 2 liters,
press-on caps
   
 
VSP/VTR
Intermittent motion BREITNER linear closing / capping  machines for
outputs up to 60 containers/minute,
container sizes from 20 ml to 15 liters,
screw-caps, press-on caps, dispenser pumps,
spray pumps and trigger pumps
Servo closing / capping  machine with star wheel, type VSP / VTR Intermittent motion linear closing machine for outputs up to 60 containers/minute,
For closing all sorts of bottles, glass containers, canisters with screw-caps and press-on caps, dispenser pumps, spray pumps and trigger pumps 
Container sizes: 20 ml to 15 liters
Output: up to 60 cont/min
Drive: all movements are driven by servo motors 
Capping spindle: with servo motor
Options: Stopper station, fitment station
Checking stations, reject discharge
Twist off
Gas-flushing
Ex protection in accordance with ATEX
Hose centering device for processing closures with riser pipes
Accessories: conveyor belts, sorters, elevators,
equipment for transport shapes
    
•All movements are freely programmable
•Simple and quick size change (hardly any tools needed)
•Pick and place system for the closures
•Large number of options
•Spindle torque can be set
•Torque electronically controlled
•Exact screwing on of oval and shaped closures
•Positioning of unsymmetrical screw-caps and press-on caps (e.g. hinged closures)
•Check of torque and angle of tilt possible
•Processing closures with riser pipes such as spray pumps, dispensers and spraying pistols
 
Closing machine at conveyor belt, type VSB Intermittent motion BREITNER linear closing / capping  machine for outputs up to 30 containers/minute,
screw-caps and press-on caps
Container sizes: 500 ml to 40 liters
Output: up to 30 cont/min
Capping spindle: mechanical friction clutch
Options: Permanent magnet hysteresis clutch
Capping spindle with servo motor
Checking stations, reject discharge
Gas-flushing
Ex protection in accordance with ATEX
Accessories: conveyor belts, sorters, elevators,
•Robust and compact design, low wear
•Simple and quick size change (hardly any tools needed)
•Pick and place system for the closures
•Spindle torque can be set
 
With servo spindle:
 
•Torque electronically controlled up to 15 Nm
•Exact screwing on of oval and shaped closures
•Positioning of unsymmetrical screw-caps and press-on caps (e.g. hinged closures)
•Check of torque and angle of tilt possible
servo closing / capping  machine, type VSL For closing canisters and bottles on the conveyor belt without the need to stop the bottle.
  
 
Container sizes: 500 ml to 30 liters
Output: up to 2.400 cont/h
Capping spindle: with servo motor
Options: Checking stations, reject discharge
Ex protection in accordance with ATEX
Traveling centering device for round bottles
Accessories: conveyor belts, sorters, elevators,
 
 
•All movements are freely programmable
•No bottle size parts required
•No spilling of product as the containers are not stopped
•Simple and quick size change (hardly any tools needed)
•Pick and place system for the closures
•Spindle torque can be set
•Torque electronically controlled up to 15 Nm
•Exact screwing on of oval and shaped closures
•Positioning of unsymmetrical screw-caps and press-on caps (e.g. hinged closures)
•Check of torque and angle of tilt possible
VSL
Continuous motion BREITNER linear closing / capping  machines
for outputs up to 40 containers/minute,
container sizes from 500 ml to 40 liters,
screw-caps and press-on caps
Rotary closing / capping machine with torque clutch, type VRS For screwing on and pressing on a large number of closures. Torque transmission using a friction clutch or a permanent magnet hysteresis clutch
Container sizes: 50 ml to 3 liters
Capping spindles: 4, 6, 8, 12
Output: up to 300 cont/min
Capping spindle: mechanical friction clutch
Options: Permanent magnet hysteresis clutch
Checking stations, reject discharge
Ex protection in accordance with ATEX
Accessories: conveyor belts, sorters, elevators,
 

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